Using Roland Devices to Print onto Acrylic | Your Comprehensive Guide
Acrylic printing has gained significant popularity across industries due to its versatility, durability, and visually striking results. With Roland’s extensive lineup of devices, businesses can achieve high-quality prints on acrylic for various applications, from signage to fine art. Here we thought we’d look into different methods for printing onto acrylic, explores the potential products that can be created, discusses business use cases, and reviews specific Roland devices, including their specifications, MSRP, and toner or ink costs.
What is Acrylic Printing?
So, you’ve decided you want to learn more about acrylic printing, let’s start with the basics. Acrylic printing involves transferring digital images onto acrylic sheets, which are typically made from a polymer material called polymethyl methacrylate (PMMA). This type of printing is popular because it offers a glossy, vibrant finish that enhances color depth and image quality. Acrylic is also resistant to UV light, scratches, and weathering, making it an excellent choice for long-lasting signage, displays, and artwork.
Different Methods for Printing onto Acrylic
- Direct-to-Acrylic Printing
- How It Works: With direct-to-acrylic printing, UV printers print directly onto the surface of the acrylic. This method uses UV-curable inks that are cured immediately by UV light, creating a durable, water-resistant finish. The ink is applied directly to the acrylic, ensuring a precise and vibrant reproduction of the original image.
- Advantages: This method is fast and efficient, requiring no additional steps such as lamination. It also offers great durability and color accuracy.
- Limitations: The primary drawback is that it can only print on flat acrylic surfaces, limiting its use in certain applications that require printing on curved or irregularly shaped objects.
- Reverse Printing (Subsurface Printing)
- How It Works: In reverse printing, the image is printed on the back of a clear acrylic sheet. The process starts with printing the image in reverse, then applying a layer of white ink or backing to create opacity and enhance colors. The final step involves adhering the print to a solid backing, such as aluminum or foam board, for additional stability.
- Advantages: This technique provides a smooth, high-gloss finish and gives a sense of depth to the image. It’s ideal for high-end displays, awards, and art installations.
- Limitations: Requires more steps compared to direct-to-acrylic printing, which could lead to higher production times and costs.
- Heat Transfer Printing
- How It Works: This method involves printing the image onto a heat transfer paper or film, which is then pressed onto the acrylic using heat and pressure. The heat causes the ink to transfer from the paper to the acrylic surface.
- Advantages: It allows for printing on shaped or curved acrylic items and can be used for products like custom awards or novelty items.
- Limitations: This method may not produce as high a resolution or color vibrancy as UV printing, and it can be less durable over time.
What are the Variable Acrylic Printing Results and Applications?
- Signage and Displays
- Acrylic printing is widely used for creating indoor and outdoor signage due to its durability and vibrant visual appeal. Businesses can use printed acrylic for storefront signs, menu boards, point-of-purchase displays, and tradeshow exhibits.
- Acrylic printing is widely used for creating indoor and outdoor signage due to its durability and vibrant visual appeal. Businesses can use printed acrylic for storefront signs, menu boards, point-of-purchase displays, and tradeshow exhibits.
- Awards and Trophies
- Acrylic awards and trophies can be customized using reverse printing to create a polished, high-end look. They are a popular choice for corporate recognition and sports events.
- Acrylic awards and trophies can be customized using reverse printing to create a polished, high-end look. They are a popular choice for corporate recognition and sports events.
- Wall Art and Photography Prints
- High-resolution printing on acrylic transforms photographs and artwork into gallery-quality pieces. The glossy finish enhances the colors and gives the prints a modern and sleek appearance, suitable for fine art, home decor, and commercial interiors.
- High-resolution printing on acrylic transforms photographs and artwork into gallery-quality pieces. The glossy finish enhances the colors and gives the prints a modern and sleek appearance, suitable for fine art, home decor, and commercial interiors.
- Novelty and Custom Products
- Personalized acrylic items such as photo blocks, nameplates, and desk ornaments can be created using heat transfer or direct printing. This is a popular choice for gift shops and promotional products companies.
- Personalized acrylic items such as photo blocks, nameplates, and desk ornaments can be created using heat transfer or direct printing. This is a popular choice for gift shops and promotional products companies.
How Can Your Business Use an Acrylic Printer
- Retail Businesses
- Stores can utilize printed acrylic for eye-catching signage and window displays. The high-gloss finish draws attention and makes promotional content stand out.
- Event and Trade Show Companies
- Acrylic prints are ideal for creating portable and durable displays, backdrops, and booths that can withstand frequent transport and setup.
- Art Galleries and Photography Studios
- Galleries can offer acrylic prints as a premium option for displaying artwork or photographs. The acrylic’s clarity and gloss significantly enhance visual appeal.
- Corporate Settings
- Businesses can use acrylic for signage in lobbies, conference rooms, and offices. Custom acrylic prints can also serve as branded wall art or motivational pieces.
What Are the Best Roland Devices for Acrylic Printing?
Roland provides various printing devices that can be used for acrylic printing. Below are some of the top models, including their specifications, MSRP, and ink or toner costs:
- Roland VersaUV LEF-300
- Specifications:
- Print Area: 30″ x 13″
- Print Technology: UV-LED flatbed printer
- Ink Type: ECO-UV inks available in CMYK, white, and gloss
- Resolution: Up to 1440 dpi
- MSRP: Approximately $59,995
- Ink Costs: ECO-UV ink cartridges cost around $149 per 220ml cartridge. The ink usage varies depending on the design’s coverage and color intensity, but for standard printing, a full set of inks (CMYK+white+gloss) would cost roughly $894.
- Features: The LEF-300 supports printing on a wide range of materials, including acrylic, up to 3.94 inches thick. It also allows for the application of gloss or matte finishes and textured effects.
- Specifications:
- Roland VersaUV LEC2 Series (e.g., LEC2-640)
- Specifications:
- Print Width: Up to 64 inches
- Print Technology: UV printer/cutter
- Ink Type: ECO-UV in CMYK, white, gloss, and primer
- Resolution: Up to 1440 dpi
- MSRP: Around $64,995 for the LEC2-640 model
- Ink Costs: Similar to the LEF-300, with ECO-UV cartridges costing about $149 each. The addition of a primer ink option allows for better adhesion on challenging surfaces.
- Features: The LEC2-640 is ideal for larger format prints, enabling businesses to produce full-size acrylic signs and displays. It also has contour cutting capabilities, which is useful for custom-shaped prints.
- Specifications:
- Roland DG TrueVIS VG3-540
- Specifications:
- Print Width: Up to 54 inches
- Print Technology: Eco-Solvent printer/cutter
- Ink Type: TR2 ink in CMYK, light cyan, light magenta, white, and orange
- Resolution: Up to 1200 dpi
- MSRP: Approximately $20,995
- Ink Costs: TR2 inks cost around $124.99 per 500ml cartridge. Depending on usage and print settings, ink expenses can vary, but expect to spend about $500 for a full set.
- Features: While not a UV printer, the VG3-540 can still print onto heat-transfer media that can be applied to acrylic. This printer is more suited for those looking to offer a wide variety of print services.
- Specifications:
Ink and Toner Considerations
For UV printing, ink costs can significantly impact your pricing strategy and profit margins. Roland’s ECO-UV inks, while more expensive than standard solvent inks, offer superior adhesion and durability on acrylic surfaces. The following factors affect ink usage:
- Print Coverage: Full-coverage prints require more ink, especially when using multiple layers (e.g., printing white underlays or gloss finishes).
- Color Density: Darker colors and more vibrant images will use more ink than lighter or monochromatic prints.
- Effects: Using gloss or textured effects will increase ink consumption.
Businesses should factor these variables into their cost calculations to ensure profitability while maintaining competitive pricing.
Choosing the Right Roland Device for Your Business
- High-Volume Production
- If your business requires frequent, large-scale production of acrylic prints, the VersaUV LEC2-640 is a suitable choice. Its ability to handle large prints and contour cutting makes it ideal for sign shops and event companies.
- High-End Customization
- For businesses focusing on premium, custom items like awards or fine art, the VersaUV LEF-300 provides the versatility to create textured and gloss finishes, giving products a distinct, high-quality appearance.
- Multi-Purpose Use
- Companies that offer a variety of print services, including heat transfer and signage, may find the TrueVIS VG3-540 to be a cost-effective option. While not specifically a UV printer, it still provides excellent print quality on heat transfer media suitable for acrylic applications.
The Power of Acrylic Printing with Roland Devices
Printing onto acrylic using Roland devices provides businesses with an excellent opportunity to produce stunning, high-quality products. Whether it’s for eye-catching signage, custom awards, fine art, or commercial displays, Roland’s versatile range of printers can accommodate various acrylic printing needs.
By understanding the different methods—such as direct-to-acrylic printing, reverse printing, and heat transfer printing—you can choose the technique that best fits your business goals. With the right Roland printer, businesses can deliver vibrant, durable, and professional-grade acrylic products that stand out in any setting.
Why ABT is the Best Resource for Roland Devices, Toners, and Substrates
This leaves us with finding the best Roland Dealership in the US. When it comes to sourcing Roland printers, toners, and substrates for acrylic printing, ABT stands out as the go-to partner for businesses in Colorado and beyond. Here’s why ABT is the best choice:
- Expert Knowledge of Roland Devices and Printing Solutions
- At ABT, we specialize in helping businesses choose the right printing equipment for their unique needs. Our team has in-depth knowledge of the entire Roland product lineup, from the VersaUV series to TrueVIS models. We guide you through each option, explaining the pros and cons, so you can make an informed decision that aligns with your goals, whether you’re a sign shop, art studio, or corporate office.
- Comprehensive Range of Products and Supplies
- ABT not only provides the latest Roland devices but also supplies everything you need for successful acrylic printing, including ECO-UV and TR2 inks, maintenance supplies, and replacement parts. We understand that your printing operations rely on consistency and quality, which is why we offer genuine Roland toners, cartridges, and substrates. This ensures your equipment runs smoothly and your prints meet the highest standards.
- Competitive Pricing and Financing Options
- We offer competitive pricing on Roland devices, toners, and acrylic substrates, making it easier for businesses to invest in premium printing technology without breaking the bank. Additionally, our flexible financing options allow companies to spread out the cost of high-end equipment, giving them the opportunity to scale their operations more effectively.
- Local Support and Maintenance Services
- Located in Colorado, ABT provides local support to businesses throughout the region. This proximity means we can respond quickly to service requests and maintenance needs, minimizing downtime and keeping your printing operation running efficiently. Our certified technicians are skilled in handling Roland devices, ensuring your equipment stays in peak condition.
- Training and Installation Services
- ABT goes beyond just selling equipment; we also offer professional installation and training services. When you purchase a Roland device from us, we ensure that your staff is well-equipped to operate the machine and troubleshoot common issues. This hands-on training can help you maximize the capabilities of your printer and improve the quality of your acrylic prints from day one.
- Wide Selection of Substrates for Acrylic Printing
- For businesses that require more than just printers and toners, ABT provides a variety of substrates, including different grades and thicknesses of acrylic sheets suitable for various applications. Whether you need transparent, colored, or frosted acrylic, we have the materials to help you create stunning results tailored to your market.
- Customized Solutions Tailored to Your Business Needs
- We understand that every business is different, which is why we offer customized solutions that fit your specific requirements. ABT can help you set up your acrylic printing workflow, recommend the best products for your intended use, and even assist with optimizing print settings for different acrylic substrates. Our goal is to ensure that your investment in acrylic printing delivers maximum returns.
- Ongoing Support for Supplies and Consumables
- Printing on acrylic is not just about the printer itself; it’s about having a reliable source for all the consumables and accessories you’ll need to keep things running. ABT ensures that you have continuous access to supplies such as inks, toners, cleaning materials, and specialty substrates. Our subscription services for consumable supplies can also help you manage inventory and avoid any unexpected shortages.
- Commitment to Sustainable Practices
- We are committed to promoting sustainable printing solutions. Many Roland devices, such as those in the TrueVIS and VersaUV lines, use eco-friendly inks that meet strict environmental standards. ABT also offers recycling programs for used cartridges and substrates, ensuring that businesses can manage their printing activities in a more eco-friendly manner.
- Dedicated Customer Service with a Local Touch
- ABT prides itself on personalized customer service. Our friendly and professional team is always ready to answer your questions, help you troubleshoot any issues, and recommend the best printing practices. Being a local business in Colorado means that we understand the specific needs of businesses in the area, and we tailor our support to meet those requirements.
Partner with ABT for Acrylic Printing Success
Investing in acrylic printing with Roland devices can elevate your business by providing new product offerings and enhancing the quality of existing services. When you choose ABT, you get more than just a supplier; you gain a trusted partner who is committed to helping you succeed. Our extensive knowledge, wide range of products, exceptional support services, and local expertise make us the best resource for all your acrylic printing needs. Whether you’re starting from scratch or looking to upgrade your equipment, ABT has the right solutions to ensure your business stands out in the competitive printing industry.
For businesses looking to take their acrylic printing capabilities to the next level, contact ABT today. Our team is ready to help you explore Roland devices, toners, and substrates that can transform your printing operation into a powerhouse of creativity and quality.