Roland Print & Cut Workflows Explained | Complete 2025 Guide


Roland-Print-and-Cut-Workflows-2025

Roland Print & Cut Workflows: A Complete Guide for 2025

The Skinny

Looking to streamline your wide-format print and cut workflow? Whether you’re producing vehicle wraps, decals, apparel transfers, or signage, Roland’s integrated print-and-cut solutions offer unmatched efficiency and precision. In this blog, you’ll learn what print-and-cut really means, how Roland’s devices make it easier, what industries benefit most, and how to choose the right model for your Colorado business. We’ve also included a comparison chart to help you select the ideal Roland device for your application—plus real-world workflow tips and a closing CRO to get you started.


What Does “Print and Cut” Mean?

Print and cut workflows combine two key processes:

  1. Printing your design onto media (like vinyl, heat transfer film, or banner material)
  2. Cutting around the printed shapes with exact precision using registration marks or optical sensors

This two-in-one functionality is ideal for creating:

Instead of using separate machines for printing and cutting, Roland’s integrated print-and-cut devices let you handle both steps on one device, saving space, setup time, and potential alignment errors.


Why Choose Roland for Print & Cut?

Roland DG is an industry leader in integrated print-and-cut technology. Here’s why thousands of shops around the U.S. trust Roland for their production workflows:

  • Precision Cutting: Built-in contour cutting with registration alignment ensures perfect outlines every time.
  • Vibrant Eco-Solvent Inks: TrueVIS and VersaCAMM series printers deliver long-lasting, color-accurate results.
  • User-Friendly Interfaces: Easy-to-navigate RIP software like VersaWorks makes complex print jobs manageable.
  • Integrated Workflow: No need to re-load material between devices or worry about misalignment.
  • Versatility: Print on vinyl, banner material, fabric, film, and more.
  • Space-Saving Design: Perfect for smaller shops or startups needing multifunction performance in one unit.

Real-World Use Cases for Print & Cut

1. Vehicle Wrap Shops

Print your design, laminate it, and send it straight to cut. Roland devices handle complex curves and bold colors needed for full and partial wraps.

2. Apparel Printing Businesses

Create heat transfer graphics using printable vinyl. Print vibrant graphics, contour cut them, and apply with a heat press.

3. Sign & Graphics Studios

Print and cut custom decals, window graphics, and signage with consistent precision—perfect for retail, construction, and corporate clients.

4. Product Label & Packaging Creators

Roland’s print-and-cut devices are ideal for short-run labels or prototyping packaging, allowing custom cuts and quick iteration.


Popular Roland Print & Cut Models Compared

Model Max Media Width Ink Type Best For Standout Features
TrueVIS SG3-540 54 inches Eco-Solvent Vehicle wraps, decals, signs Integrated TR2 ink, improved tracking, large-scale production
TrueVIS VG3-640 64 inches Eco-Solvent High-volume pro shops Dual CMYK or CMYK+Lc+Lm+Or+Wh, advanced cut controls
BN-20A 20 inches Eco-Solvent Apparel transfers, small signage Desktop-friendly, great entry-level machine
VersaSTUDIO BN2-20 20 inches Eco-Solvent Stickers, labels, apparel Enhanced media versatility, compact footprint

Workflow Tips: Print & Cut Like a Pro

  1. Design With Cutting in Mind: Use layers and outlines that clearly define your cut paths. Most designers use Adobe Illustrator or CorelDRAW with VersaWorks-compatible plugins.
  2. Laminate When Needed: For vehicle wraps or outdoor graphics, always laminate after printing and before cutting to protect the print.
  3. Use Crop Marks: Enable automatic crop marks in your RIP software so the cutter knows where to align.
  4. Keep Blades Sharp: Dull blades lead to edge fray and inaccurate cuts. Replace regularly based on media type and workload.
  5. Test Your Workflow: Always run a small test print and cut to verify registration, cut depth, and print quality before scaling up.
  6. Label Your Media Settings: Save presets for different materials to reduce errors and improve efficiency.

Roland VersaWorks: The Brains Behind the Print

Roland’s VersaWorks RIP software is included with all print-and-cut devices. It allows users to:

  • Nest jobs for media efficiency
  • Add contour cut lines
  • Preview output and ink estimates
  • Manage spot colors and transparencies
  • Schedule jobs and queue multiple projects

The software is easy enough for beginners but robust enough for high-production environments.


Eco-Solvent Ink Advantages

Roland’s TrueVIS and VersaSTUDIO lines use eco-solvent inks, which offer:

  • Durability: Weather- and scratch-resistant, great for outdoor use
  • Color Vibrancy: Excellent for photographic or high-color-density graphics
  • Media Compatibility: Bonds well with vinyl, film, and specialty substrates
  • Environmental Safety: Low VOCs and GREENGUARD Gold certified options

How to Choose the Right Roland Device

Ask yourself:

  • What do you print most often? If it’s wraps or signs, go with a 54″ or 64″ model like the SG3 or VG3.
  • How much space do you have? For tight workspaces or home-based shops, the BN-20A or BN2-20 is ideal.
  • What’s your budget? Roland’s print-and-cut line spans from entry-level (BN-20A) to high-output machines (VG3-640).
  • Will you expand soon? Future-proof your choice by selecting a device that can scale with your business.

Get A Roland Demo Today, Print Tomorrow!

Whether you’re a small shop or a full-scale production house, Roland’s print-and-cut technology simplifies your workflow and boosts your output. If you’re in Colorado and ready to upgrade or expand your capabilities, our team at ABT can help you:

  • Demo the latest Roland SG3, VG3, and BN-series printers
  • Compare costs, speeds, and applications side-by-side
  • Set up and train your team with confidence

Contact us today for a personalized Roland print-and-cut demo or quote—and see how easy it is to transform your production in 2025.

 

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